Social Icons

Advantage of high pressure burners

Bakery ovens most important parts are burners .Indian bakery product manufacturing units are still using conventional burners which has high energy consuming accessories like primary air blower and secondary air blowers ,these burners need to be changed to latest burners available in the market one can choose from WEISHAUPT burners or BENTONE burners for which Indian dealers are available .
Now that we have options to run biscuit ovens and bread ovens on CNG OR LPG these high pressure burners can be easily converted into gas fired burners . Hence while procuring these burners please select dual fuel model of burners .

Major advantage of the high pressure burners for bakery ovens are

  • Easy to install and dismantle
  • Very few accessories
  • Safe - safety interlocking s present
  • Energy efficients
  • Convertible to another fuel
  • Highly automated
  • Less maintenance
  • Less spares inventory
  • Clean less pollution during combustion

These burners has been popular in bakery industry . Orders can be placed directly to manufacturers or authorised dealers in India .

Bulk handling in Bakery Industry



Bakery manufacturers are now installing bulk handling systems for their major ingredients like flour , sugar , fat ,butter and other ingredients .
Few of bakery product manufacturers are still operating on a daily receipt of raw material which may some times result in stock out or production re-sheduling which may result in sale loss .
Many equipment manufacturers are providing complete plant from silos , conveyors to automation . Few of them are

INDCON PROJECTS
REICO INDUSTRIES
MIRANDA AUTOMATION
NEW ERA INDUSTRIES

Most of these bulk handling uses pneumatics for their application or there can be conveyors for transporting material from one place to another .
Bulk handling for raw material has major advantages are


  • Major savings on raw material cost when procured in bulk.
  • Savings on loading and unloading cost and labour .
  • Stock outs are eliminated.
  • Automation can increase the productivity.
Bulk tankers can be arranged by flour , fat and sugar processing companies or manufacturers
  • Reduces procurement deptt follow up job s.
  • Increase vendor loyalty as you procure bulk quantities .
  • Hygienic as raw material is stored in Silos .
  • Inspection and stores procedures are reduced .
Bulk handling should be implemented if space in not a problem .Bulk handling has been implemented by most of the major bakery product manufacturer

Frontier biscuits - popular home made biscuits


Frontier biscuits factory pvt Ltd have adopted a unique selling preposition for itself .It has established itself as eggless home made biscuits and cookies .you can find its showroom in all major areas of capital,Delhi and Haryana . I have visited one of these exclusive show room it displays various cookies either in Jars or gift packs you can buy in both the options . Wide variety of products are available and it caters for indian palate . you can find kaju , ajwain , mango , coconut ,butter ,soya , besan ,milk , chocolate and other varieties .It has tried to brand the home made cookies market which is still popular in many part of our country


Established in 1921 it has grown in size and have created a niche for itself ,even today you can find people enjoying home made cookies .Showroom called as Frontier shopping zone is similar to Bikaneriwala or Haldiram showrooms except for the owner ship .Frontier shopping zone owners are like authorised dealers who have exclusive rights to sell frontier products in that area .They also produce eggless cakes , nan khatai , bhujia , rusk

FMCG companies on cost cutting drive

Recession ,economic slowdown ,lower margin ,loss .All these words are common now days as economy moves to uncertain phase and fmcg companies feeling the heat have now turned to cost cutting measures . Areas which are in focus are

Manufacturing cost
Packaging cost
Overheas
Logistics
Distribuution channel
Sales Promotion
Find details on factory-costreduction.com
A recent article in The Times of India

Priya gold emerging as a national brand


I was just flipping some business magazine for Indian top 10 food brands. What stuck me was Priya gold s entry into the top 10 . In span of 10-15 years Priya golds growth has been spectacular .Its brand recall has amazed many trade pundits .

Priya gold now has market share of 12% for bakery market with britannia(38%) and parle(42%) as the leader of the pack .

It all started in year 1993 .Shri B. P Agarawal established a biscuit plant in noida and started manufacturing biscuits . With products like classic , butter bite becoming popular in short period .Below are the reasons for its popularity

ADS AND PROMOTION

It has establsihed it self as low cost premium product plank and with a popular ad campaign which ran for years was "" HAQ SE MANGO "' with Priya tendulkar as their lead personality for ads .She was popular with middle class for her role as rajni in tv serial rajni who stood for middle class rights.Now of course they have enrolled Karisma kapoor for makeover of image on upmarket image . Priya gold ran promos for it products.declaring prizes on it products.Priya gold focused on rural and tier 2 and tier -3 towns markets with great success .

PACKAGING

One of the most innovative thing surya foods did was introducing ""family pack ""where you have pack of 400-300gms .Normal packs are of 100g , 150g , 75g packs .
When every one was launching sachet or ""tikipacks"" ie small packs of 3-4 biscuit a pack. Surya food went ahead with family packs and it was instant hit . Indian middle class lapped it up . Others had to follow but by the time Priya gold had its customer base .

PRICE AND DISTRIBUTION

Pricing was done keeping with competition it placed it self on low price premium product plank.They delivered directly to dealers from there godowns with better margins to retailers who pushed their products for better sale.

Surya food now produces 23 varieties of biscuits with tonnage up to 150000 p.a. Popular products are Butter bite ,Marie lite ,Classic cream,Boss,CNC ,CheezeBit

Labels and symbols on bakery packaging

labels ,symbols,packaging lables , bakery packaging label
Food labels and symbols have been made mandatory for food manufacturers by government by almost all countries in the world . High consumer awareness and anxiety for food related issues among masses made regulators to take note and implement laws for food manufacturer .

Any one buying food products must check following things which are available on packaging .

Date of production

This is to declare on which date food items were manufactured

Date of expiry

Most important of all .This declares the shelf life of the product don't buy anything which has crossed or nearing expiry date .This is also termed as ''best before ''in many countries

Manufacturers name and address

Manufacturers have to declare their name and address of manufacturing unit . Sometimes third party manufacturers are involved their name and address would be mentioned along with the marketing firm or principal owner of the product ,in case of any complaint please write to the address mentioned or visit that manufacturing unit.

Ingredients

List of ingredients used are mentioned on the packets so as to make consumer aware of the contents involved in manufacturing of the products . If you averse of any ingredients then you can select any other item .This is mandatory for manufacturer so as to protect consumers from adulteration .

Allergen

This has been recently been added to labels by regulators . Allergen are highlighted in bold by the manufacturers on packets . such as "" traces of nuts and milk present "".

Calories

Calories are declared on each servings for product

Weights

Check the declared weights as there are chances that prodcut might be underweight .

Precautions if any

Some products require special storage precaution .

Batch code s

This is fro tracking product in case of manufacturing defects or problem the batch codes helps in recall.

Then there are various symbols which helps in identifying whether products is

Vegetarian or non -vegetarian

recyclable or non - recyclable

fragile

Way to handle

ISO & HACCP approved

Allergens if any


World top bakery brands-biscuit s and cookies


  • Biscuits due to their longer shelf life are the popular product which is exported or imported in different countries .Here are few brands which are popular in world .
  • CHIPS AHOY
  • OREO
  • RITZ
  • LU
  • PRINCE CREAM
  • MCVITIES
  • JACOBS CREAM
  • JAMMY DODGERS
  • CUSTARD CREAM
    RICH TEA
  • GINGER NUTS
  • CHOCOLATE DIGESTIVES
  • GARIBOLDI
  • PINK WAFTER
  • RONDO
  • TIMTAM
  • HANIMELLER
  • ANZAC
  • KRISPY KREME
  • TIFFANY
  • BISCA
  • NUTRO
  • GOOD DAY
  • PARLE G
  • DEEMAH
  • KAMBLY
  • SWISS DELICE
  • MULINO BIANCO
  • BONNE MAMAN
  • CHABRIOR
  • VERKADE
  • POCKYS
  • KOALA
  • WALKERS
  • FUDGE -SHOPPE
  • FAMOUS AMOS
  • CARRS
  • CHIPS DELUXE
  • AUSTIN
  • BAMBI
Add your favorites

Bakery retail chains in India


Retail chains are fast gaining popularity in upscale markets in India .These are speciality product chain and offers quality premium products .This has been very popular abroad ,until now people have been going to restaurant or coffee houses . Retail chains have mushroomed all over metros where you can see people spending lavishly on bakery products . Rise in disposable income ,change in eating habits ,people preference for ambiance and service have contributed towards this trend . Even coffee houses are now supplementing there stores with bakery products .Most popular products are cakes , sandwiches , pastries ,puffs ,pizzas ,croissant .They also provide home delivery and take home packing's .

Concepts of retail bakery is that the chain has a central kitchen which produces all these products and then from these kitchens products are moved out to retail shops on regular intervals .Few malls and supermarkets have put bakery products on their food courts .

To name few bakery chains across country

Bisk Farm
Bread Talk
Hot Bread
Cookie Man
Monginis
Birdy s
Croissant
Ovenpick
Cafe Coffee Day
Donut baker
Donut Master
Kookie Jar
Bagels and Brownies
Bread & More
Dunkin Donuts
Krispy Kreme
Starbucks


and many more

So enjoy your visit to these retail bakery chain



Wheat - Major commodity for bakery industry


Wheat flour is the major raw material for bakery Industry . Wheat prices trends are closely followed by bakery industry procurement professionals . Any swing ,govt policy or events can affect the flour prices . Here are the local and international players in wheat commodities market .Wheat prices are seasonal and fluctuates as per supply and demand scenario round the year .Companies have different strategies to buy wheat from markets , some buy from local markets others get their wheat requirement from oversees . In this chain flour millers plays important role as they convert wheat into flour and other by products . Some companies buys wheat and give it to millers on some conversion charges . Some companies keep stocks for hedging the moment prices goes up for wheat they sell the stock and earn profits .

Local
Largest wheat producing states in India

Uttar Pradesh
Punjab
Haryana
Madhya Pradesh
Rajashtan
Bihar


International

Largest wheat producing countries in world

China
India
USA
Russia
France
Canada
Australia
Germany
Pakistan
Turkey

Largest wheat exporting countries in world

USA
Australia
Canada
France
Argentina
Russia
Germany
UK
Kazakhistan
India

Largest wheat importing countries in world

China
Japan
Italy
Algeria
Brazil
Indonesia
Spain
Egypt
Mexico
South Korea

Wheat are processed by flour millers which then convert wheat into atta and bakery flour . Earlier wheat flour was in reserved categories but now it has been deserved . Largest buyer in domestic front is Food Corporation of India .Govt also declares Minimum purchase price for wheat which is lower then what private players offer . Cargill,GM ,Pillsubry are one of the bigger international player in wheat procurement and processing it into flourbakery_flour milling.html

What is zero trans fat

Fat is major Ingredient of any bakery product after flour and sugar . Fat is considered to result any many diseases and main factor for obesity.
Bakery product manufacturer has started labeling as zero trans fat product . This is due to heighten consumer awareness and other international brands like Mcvities and other declaring there product as zero trans fat .Any serving have less than 0.5grams of trans fat and it doesn't mean that it has zero fat .
Trans fat (also known as trans fatty acids) is formed when liquid vegetable oils go through the chemical process of hydrogenation to make the oils more solid. This gives food a longer shelf-life and can improve taste, shape and texture. Some trans fat also is found naturally in small amounts in certain meat and dairy products.

Partial hydrogenation, the process used to increase shelf-life of polyunsaturated fatty acids (PUFAs) / vegetable oils creates trans fatty acids. Many studies have demonstrated that trans fatty acids increase the clot forming tendency much more than saturated fats, by not only increasing LDL cholesterol to similar levels but also by decreasing the high density lipoprotein (HDL) cholesterol, (which is the good cholesterol). Several studies have found that intake of non natural trans fatty acids increases the risk of coronary heart disease Most trans fatty acids are contributed by industrially hardened oils. Even though trans fatty acids have been reduced or eliminated from retail fats and spreads in many parts of the world, generally available deep-fried foods and baked goods are a major and increasing source.
These are then substituted by Palm oil , Palmolien , Fully hydrogenated vegetable oil


Outsourcing manufacturing in Bakery Industry

Maximum number of Bakery product manufacturers are outsourcing their manufacturing activity .It make sense also with overhead cost spiralling up outsourcing becomes the most obvious route . The Big 3 ( PARLE , BRITANNIA , ITC ) all have outsourced their most of manufacturing to contract manufacturers . Contract manufacturers are paid for conversion of raw material into finished product . Contract manufacturers liabilities are labour , legal , land ,maintenance ,utilities and other local laws .This allows these Major players to focus on marketing , brand development , R&D activities . Contract Manufacturers also have business to run OR to run plants full time and can build own brand . This is also termed as Third party manufacturing or private label .
This helped number of factory owners to generate business , give employment to large number of people .
This concepts has also caught attention of entrepreneurs who outsources bakery product with
there own recipes , brand and packaging . Entrepreneurs or businessmen from developed economies outsource products from low cost countries label it and then sell them in their own market .In process make good profit .
For countries where bakery manufacturing is not so much developed ,people outsource these products from manufacturers ,these could be classic example of trading .

So if you have money contact these manufacturer,negotiate your price for your type of recipe , packaging and sell .


Waste Heat recovery from biscuit oven stacks

Biscuit manufacturing involves high temperatures for baking .Various type of ovens are available for baking bakery products . Heat recovery can be done for biscuit oven which has 5 - 6 zones basically in indirect Oven .As temperatures are very high ( 400-500degc) on  feed end these stacks are then joined to a common duct which collects heat from these stacks with help of blower and then these flue gases is passed onto the last zone which requires low temperature . This temperature is as low as 180- 200 deg c can be attained by circulating flue gases collected in common duct from these stacks .This eliminates need of one burner all together at coloring zone or last zone .

Fuel is saved by implementing this kind of arrangement . 15 ltrs-20ltrs /hr can be saved

Regional bakery brands

Apart from the BIG 3 of Indian bakery industry , few regional players have made a mark in their respective zone .Few names which I can highlight are
  • HARVEST GOLD
  • CREMICA
  • PRIYA GOLD
  • RAJA
  • DUKES
  • COOKIE MAN
  • ANMOL
  • MONGINIS
  • BONN
  • BISK FARM
  • ELITE
  • ANUPAM
  • MODERN
  • BHAGWATI
  • SABISCO
  • WINDSOR
  • NEZONE
  • CHAMPION
  • ANKIT
  • SHANGRILA
  • NALANDA
  • VEERMANI

Major Brands of biscuit

Please add brand which I might have missed out


Indian Top Bakery equipment manufacturers

As bakery industry in India poised for faster growth , the requirement for indigenous machinery has also increased . Bakery Industry has been sourcing its requirement from countries like USA,Germany , UK ,France , Italy .
Few Foreign Bakery equipment brands which are popular in Indian Bakery Industry are
APV
WERNER & PFLIEDERER
HEBENSTRIET
BAKER PERKINS
LOCK INSPECTION
BOSCH PACKAGING
SINMAG
HOBART
TONELLI
BRAUMEISTER
HABASIT
PEERLESS MACHINERY
MARKEM AND IMAJE
WEISHAUPT
SICK ,DATALOGIC
SEW
ALFA LAVAL
AMF BAKERY SYSTEM
HAAS

Indian bakery equipment manufacturing is in its nascent phase .The investment and R&D inputs are very low .Quality and service level are far below world class.Still few companies have marked their presence in Bakery Industry. Few of them are listed below

MULTIPACK PVT LTD
NEW ERA INDUSTRIES
NECON
PRIMA ENGINEERING
KAPS ENGINEER
TECHNOFOUR
MIRANDA AUTOMATION
CS AEROTHERM
PRITUL
AIFSO

There are numerous opportunities for bakery equipment manufacturers to produce
equipments which can compete for international markets .



"Each brand of bakery product has its own storyand history behind them to tell .Bakerybazar intends to discover and unravel these stories before you""



You can submit for freePress Release,Product Launches ,New Technologies, Company Presentation, New Markets and Distribution Related News, Trade Show ,News Trade Mission Participation, Mergers and Aquisitions ,Financial Reports ,Product Sourcing Activities ,New Hires and other HR news--- any thing related to bakery industry



Submit for free















Blog Widget by LinkWithin