How To Build Eco Friendly Bakery ?

Sustainability is no longer a trend—it is fast becoming a necessity for the global food industry. Bakeries, traditionally known for high energy consumption and waste generation, are now exploring innovative ways to reduce their environmental footprint. One of the most inspiring examples of this shift is Bird Bath Bakery in the United States, a bakery that has successfully integrated eco-friendly practices into every aspect of its operations.

This case study highlights how Bird Bath Bakery has combined renewable energy, sustainable transportation, organic ingredients, and biodegradable materials to create a truly eco-friendly bakery model that can inspire bakeries worldwide.

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Background: Why Eco-Friendly Bakeries Matter

Bakeries consume significant amounts of:

• Electrical energy (ovens, mixers, proofers)

• Fossil fuels (transport and logistics)

• Packaging materials

• Water and cleaning chemicals

With rising energy costs, climate concerns, and environmentally conscious consumers, sustainable bakery operations are no longer optional. Eco-friendly bakeries not only reduce environmental impact but also:

• Lower long-term operational costs

• Build strong brand loyalty

• Meet future regulatory expectations

• Appeal to health- and sustainability-focused customers

Bird Bath Bakery stands out as a practical, working example of how sustainability can be embedded into daily bakery operations.

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Overview of Bird Bath Bakery – USA

Bird Bath Bakery is widely recognized as a pioneer in sustainable baking practices. The promoters of the bakery designed the facility and business model around one clear objective: minimizing environmental impact without compromising product quality.

Instead of adopting sustainability as a marketing slogan, Bird Bath Bakery integrated eco-friendly principles into:

• Energy generation

• Equipment operation

• Raw material sourcing

• Transportation

• Building materials

• Customer engagement

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Renewable Energy: Running Bakery Equipment on Wind Power

One of the most impressive aspects of Bird Bath Bakery is its use of wind mill–generated electrical energy.

How It Works

Electrical energy generated through wind turbines is used to power key bakery equipment, including:

• Dough mixers

• Baking ovens

• Bread slicers

• Auxiliary electrical systems

By shifting from conventional grid electricity to renewable wind energy, the bakery significantly reduces:

• Carbon emissions

• Dependence on fossil fuels

• Exposure to fluctuating energy prices

Impact

Energy-intensive equipment like ovens and mixers are typically the largest contributors to a bakery’s carbon footprint. Running these machines on renewable energy places Bird Bath Bakery among the most energy-efficient bakeries globally.

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Sustainable Transportation: Zero-Emission Local Deliveries

Transportation of finished goods is another major contributor to emissions in the bakery supply chain. Bird Bath Bakery addressed this challenge creatively.

Eco-Friendly Delivery Model

Finished bakery products are transported within the neighborhood using:

• Eco-friendly bicycles

• Non-motorized transport methods

This approach:

• Eliminates fuel consumption for local deliveries

• Reduces air and noise pollution

• Supports a healthier urban environment

For neighborhood bakeries, this model demonstrates that last-mile delivery does not always require fuel-based vehicles.

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Encouraging Green Behavior Among Customers

Bird Bath Bakery extends its sustainability philosophy beyond operations to customer behavior.

Incentives for Eco-Friendly Transport

Customers are encouraged—and rewarded—for arriving at the bakery using:

• Bicycles

• Skates

• Other non-fuel transport modes

Incentives include:

• Discounts

• Loyalty points

• Special offers

Benefits

This initiative:

• Reduces overall fuel consumption

• Builds a strong eco-conscious community

• Turns customers into active participants in sustainability

Such customer engagement strengthens emotional connection with the brand and promotes repeat visits.

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Organic Raw Materials: Sustainable from Farm to Bakery

Another core pillar of Bird Bath Bakery’s eco-friendly model is the use of organic raw materials.

Key Practices

• Organic wheat and grains

• Naturally sourced ingredients

• Avoidance of synthetic additives

Organic sourcing ensures:

• Lower chemical runoff into the environment

• Better soil health

• Cleaner ingredient profiles

From a consumer perspective, organic products also align with growing demand for clean-label and health-focused bakery products.

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Innovative Use of Biodegradable Materials

Bird Bath Bakery has taken sustainability beyond ingredients and energy by rethinking building and packaging materials.

Wheat-Based Construction Elements

Wheat has been innovatively used in parts of the bakery’s structural elements, showcasing creative use of agricultural by-products.

Corn-Based Biodegradable Cups

Instead of conventional plastic cups, the bakery uses:

• Bio-degradable cups made from corn

These cups:

• Break down naturally

• Reduce plastic waste

• Support a circular economy

This approach highlights how bakeries can address packaging waste—one of the biggest environmental challenges in the food industry.

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Business and Environmental Benefits Achieved

Bird Bath Bakery’s eco-friendly approach delivers both environmental and commercial advantages.

Environmental Benefits

• Reduced carbon footprint

• Lower fossil fuel consumption

• Minimal plastic and non-degradable waste

• Cleaner local environment

Business Benefits

• Strong brand differentiation

• High customer loyalty

• Media attention and positive publicity

• Alignment with future sustainability regulations

The bakery proves that sustainability and profitability can coexist.

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Key Learnings for Bakery Owners Worldwide

This case study offers valuable lessons for bakeries of all sizes:

1. Start with Energy
   Renewable energy adoption delivers the highest long-term impact.

2. Rethink Local Logistics
   Neighborhood bakeries can adopt non-fuel delivery methods.

3. Engage Customers in Sustainability
   Incentives encourage behavioral change and brand loyalty.

4. Choose Sustainable Raw Materials
   Organic ingredients benefit both environment and consumers.

5. Innovate Beyond Products
   Packaging and building materials matter as much as recipes.

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Can This Model Work in Other Countries?

While Bird Bath Bakery operates in the USA, many of its practices are adaptable globally, including:

• Solar or wind energy usage

• Bicycle-based local deliveries

• Organic ingredient sourcing

• Biodegradable packaging

Even partial adoption of these practices can significantly improve a bakery’s sustainability profile.

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Conclusion: Bird Bath Bakery as a Blueprint for Green Baking

Bird Bath Bakery demonstrates that an eco-friendly bakery is not a theoretical concept—it is a working, scalable business model. By integrating renewable energy, sustainable transport, organic ingredients, biodegradable materials, and customer participation, the bakery has set a benchmark for the future of sustainable baking.

For bakery owners, plant planners, and entrepreneurs, this case study serves as a powerful reminder: environmental responsibility and business success can go ha

More on  birdbathbakery.com

Top 10 Most Trusted Brands In India -2011

 Most  Trusted  Brand  In  India   For  Year 2011
 Source : ET Brand Equity

Top  10 had two  food brands

Britannia  ( Biscuits , Cake , Bread , Rusk , RTE , Dairy  products )  and Maggi  ( Nestle )



1   Colgate
2    Lux
3    Airtel
4    Lifebuoy
5    Nokia
6    Dettol
7    Britannia
8    Vodafone
9    Maggi
10  Closeup

Top  biscuit brands  of  India
Bread Brands of  India
Top cake brands of  India

Money Is In Rusk - Britannia

 Britannia Rusk  are  the only branded rusk available pan India . Eyeing a major opportunity in this segment  which  is largely unbranded Britannia has gone aggressively on marketing Rusk to the masses . With several variants  milk, sooji etc .As people shift  their preference from biscuits to other products  such as cookies  , biscuit companies are trying promoting premium biscuits and cookies .Rusk are popular among  elderly and working class as it supplements food  preferably as break fast  or evening hunger pang .

 A report

While recent statistics relate consumer spending to poverty status, the country's Rs 15,000-crore biscuits market is throwing light on yet another consumption story. Indians are spending as much on cookies as they are on biscuits that are staple fare, including Glucose, Marie and Milk. Both categories now command 24 per cent each of the consumer spend.

In the last two years, the biscuits segment, ruled by the Glucose biscuit, has been consistently losing market share to its more appealing cousin, the cookie, Ms Anuradha Narasimhan, Category Director, Health and Wellness, Britannia Industries Ltd, told Business Line.
Share dips

She said that the category's share has dipped from one-third of the market it commanded two years back, while the cookies' share has shot up from the 12 per cent it commanded two years back. “We realise that consumers are looking for food for pleasure but are not willing to give up on nutrition,” said Ms Narasimhan.

Thus, to keep consumer interests alive in the declining mass market biscuit segment, Britannia is re-launching its rusks range.

source
http://www.thehindubusinessline.com

Tata's Tetley To Launch Biscuits In UK

Tetley Tata's International tea brand plans to enter UK biscuit market . A report Tata Global Beverages, the owner of the Tetley tea brand, has entered into the UK food market for the first time with the launch of branded scones. The Tetley Tea Folk fruit scones are made with Demerara sugar and plump juicy sultanas and are baked under under licence by bakers Haywood & Padgett, reported just-food. The launch is the first evidence of Tetley's programme to leverage the appeal of the brand with a range of licensed products, the company said. "This is all about developing Tetley Tea Folk products that are the perfect accompaniment to enjoying, making or thinking about Tetley tea," said Tetley marketing manager Anand Gandesha. "It is the first time that we have leveraged the strength of the Tetley Tea Folk in this way and it will be exciting to see how it develops." Tetley also plans to launch a range of other edible products including biscuits, which will be aimed initially at the convenience sector before seeking broader distribution to major multiples, the company said. Source worldbakers.com

Modern Trade Becomes A Major Marketing Strategy For Fmcg's

With malls , super market or hyper market concept catching up in India .Fmcg's has now have turned their attention to this new marketing and sales channel apart for the conventional CSD sales . Even created full fledged dedicated department over looking Modern Trade business . Modern Trade activities include supply chain management , floor management , category expertise and Joint promotion planning . Sales from modern trade route has now started giving volumes to these bakery majors . Retail sector is hot segment in Indian and is witnessing huge interest from Indian corporate houses and from International players like Walmart , Tesco and Carrefour . Major fmcg like Dabur , GSKCH , Hindustan lever and Godrej Consumer Good Product Div . Not to say major bakery product manufacturers like Britannia , Parle and ITC . Most of the metropolitan consumers and now of course the tier -2 consumers prefer to do their shopping at these mall /supermarket/hypermarkets thus providing these fmcg to push their premium product or innovative products for first hand feed back from such consumers . Other Major Advantage of modern trade are Its easier to monitor sales from point of purchase due to effective inventory management systems at these store . Large presence of these stores makes any product to be launched at shortest time with immediate feed back from customers which would have been difficult from kirana or retail shop On the floor sales promotion are easier for these channels Industry experts believe that contribution from modern trade route would see a expotential growth .

Unibic launches Choco Kiss

Unibic has launched its premium cookies with chocolate Choco Kiss available at Rs25/- for 90gms

. Competes with ITC 'S Choco fills cookies

Depositor Application In Bakery -Video

List Of Popular Industrial Baking Ovens

Various  types   of  Commercial /Industrial  baking  ovens are  available  to manufacturers  for  their  specific  requirements .

Selection of  ovens are done  on the basis  of  following
     product
     space
     fuel
     volumes/capacities
     heating


Following are different type of  commercial /industrial baking oven


    Pretzel-baking ovens
    Steam ovens
    Continuous-feed ovens
    Electric ovens
    Multiple-deck ovens
    Gas ovens
    Wood-fired ovens
    Infrared high-frequency ovens
    Swing tray ovens
    Contray  ovens
    Confectioner ovens
    Shop ovens
    Thermo-oil oven
    Pizza ovens
    Rotary Rack ovens
    Tunnel ovens

 Also  visit : types of  oven 

Nestle Launches Aero Chocolate Biscuits In UK & Ireland

pic courtesy - Nestle

Nestle  world  No-1  food manufacturing   conglomerate  has launched an innovative product named Aero  in UK and Ireland . It contains chocolate with  round biscuit  thus giving  consumers  a unique taste of both . Its quite different from popular chocolate enrobed  wafer biscuits  One of the world popular Nestle  chocolate  wafer biscuits brand  is KIT KAT .

A report

Nestlé’s Aero chocolate bar brand has launched its first ever biscuit in the United Kingdom and Ireland.

Aero Biscuit, which combines the iconic brand’s air-bubble filled chocolate with round pieces of biscuit, is aimed particularly at women aged from 25 to 44.

Graham Walker, Trade Communications Manager for Nestlé UK, explained the significance of the new Aero addition.

He said: “Aero Biscuit will bring consumers who currently buy chocolate confectionery into the biscuit category.

“The great combination of Aero bubbly chocolate and crunchy biscuit bubbles makes it ideal for consumers looking for a sweet snack

 Aero  biscuits are marketed by Nestle  in  Brazil by the name Suflair , Netherland Bros  and in Hungary    as Boci

source
Nestlé Global

United Biscuits HobNobs Launched In India

United Biscuits has launched its popular brand   Hob Nobs  in  India . Initially with promos  . Available in Rs30/ for 120 gms .  UB  Hob Nobs competes  for  the niche of  Oats biscuits  . Hob Nobs consists of Oats  with Honey .  Competition comes from Britannia Oats Honey  Vitae Marie and Unibic s Oats honey cookies

Inventory Of Food Safety And Hygiene Equipments In Bakeries

Apart from bakery  equipments,  bakery manufacturers need to have  equipments to maintain hygiene and sanitation standards  in and around production  area .Manufacturer  need to invest into these  food safety and hygiene equipments to reduce contamination and foreign body complaints from consumers .

Here is the list  for important equipments

• Air curtains
• Electric Fly -insect Killer -Insecticutors
• PVC  Strip  Door Curtains
• Scrubbers
• Sweepers
• Pressure Washers
• Pallets
• Ventilators 
• Dust Collectors 
• Metal Detectors
• Sieves
• Filters
• Sanitizers
• Vacuum Cleaner
• Dough trucks with  cover 
• Silos
• Bins
• Effluent treatment plant 
• Ozonisers

more on these food safety equipments

Kraft Foods Inc To Open New Biscuit Factory In Ukraine

Bloomberg reported that Kraft Foods Inc.  announced that it will invest $36 million by the end of the year to build a new biscuit factory in Ukraine, according to Taras Lukachuk Kraft CEO for Ukraine, Central and Eastern Europe.

The new factory will be based in central Ukraine and will start operating in the fourth quarter of this year.

Currently, Kraft Foods has two plants in the Central Ukraine area that produce coffee and chocolate.

source
Bloomberg

Hebenstreit GmbH - World major bakery equipment manufacturer - A profile

Hebenstreit Gmbh   have been serving world bakery industry  for long . It has installation across the globe and  bakery equipments have been installed in numerous bakeries in world . Hebenstreit GmbH has 100 years of history  for bakery equipment s . It has dominant market share for hollow and flat wafer biscuit equipments . Hebenstreit  have been pioneer in bakery technologies  its manufacturing expertise and  services  had made  them  world leader in  wafers bakery equipments .World over manufacturers prefer Hebenstreit wafer manufacturing technology .
Founded in 1898 in Radebeul near Dresden, Hebenstreit  has been based in Frankfurt am Main since 1950, and since 1978 in Moerfelden-Walldorf.

Flat and Hollow  wafer plant

Hebenstreit GmbH   market leading in wafer manufacturing equipment with 100 years experience of the specialist needs of high-output plant bakeries producing a wide product range.Wafer production plant offered by Hebenstreit consists of 

Automatic wafer baking machine -ovens

Wafer sheet  coolers

Wafer sheet conditioner

Wafer spreading machine

Wafer sandwich cooler

Wafer cutting machine

Wafer automatic feeding machine

 Special equipments

 Batter production plant

 Cream production plant

Compact wafer production plant

After  Sales  Service

Hebenstreit   takes complete project from design to commissioning stage  from  customer . through their Aftermarket services  from Germany  based centre .  Hebenstreit  provides excellent support in terms of spares for their equipments such as  spares  for wafer ovens  , creaming and cutting block , service contracts . It has service partners  in  Asia , Europe , Africa ,America and Australia.

HQ

HEBENSTREIT GmbH
Hessenring 16
64546 Mörfelden-Walldorf
Deutschland
 Telephone: +49 (0) 6105 202-0
Telefax: +49 (0) 6105 202-190
 E-Mail: info@hebenstreit.de

HEBENSTREIT GmbH
Gartenstraße 68
01445 Radebeul / Dresden
Deutschland
 Telephone: +49 (0) 351 8312-0
Telefax: +49 (0) 351 8312-350

E-Mail: info@hebenstreit.de

web : www.hebenstreit.de

Britannia's Honey Oats Vita Marie

Britannia has recently launched  new variant to its  Vita  Marie biscuit product range  with  health  ingredients like honey and oats . Specially  targeted for people looking for products  which  reduces risks to health

Bakery Economics

Economics of bakeries
Cost elements  for baked goods manufacturing and their contribution on costing - click to enlarge the diagram

contributed by

Universal Consulting India Pvt Ltd.
www.universalconsulting.com

Co Branding By HUL And Future Group In Bakery products

CoBranding  as  a marketing strategy has been new to our country  and for bakery products  very few instances where co branding or co development  has been worked out . Its for the first time for HUL  to try this strategy for its  bakery brand -Modern .

The country's largest consumer products company Hindustan Unilever (HUL) and biggest retailer Future Group will co-develop and co-brand a line of bakery products that will be sold exclusively at Big Bazaar stores in the first instance of such a partnership in the country.

The bakery products will sport both Hindustan Unilever's 'Modern' and Future Group's 'Freshly Baked' brands on their packs and be rolled out in select Big Bazaar shops in Mumbai, an HUL spokesperson said.

"This is co-branding of Modern Foods products with Future group in Future Retail stores," the person said.
Co -  branding  is  a new concept  for  bakery  marketing . HUL  and  Future group have entered into  arrangement to Co -develop and Co - brand for   their  BIG  BAZAR  Retail outlets .


Though new in India, the concept is widespread in developed markets. The world's biggest consumer products maker Procter & Gamble has worked with Tesco, the UK's largest grocery store chain, to design Great British Flavours, a line of Pringles sold exclusively at Tesco stores. P&G has had similar tieups with Wal-Mart and Kroger in the US.

Experts foresee more such joint marketing initiatives soon, because it's a win-win deal.

source
ET

Ishida Check Weighers

Check weighing   in bakery process is an important factor  to control  under weight products or  over weight products . Various check weighers brands are available in market  one of them is from Ishida . Ishida  is a major world weighing,packaging ,detection  and inspection equipment manufacturers in world .Established in year 1893  , HQ at Kyoto , Japan

Got offices in several countries across Asia, Europe and Latin America . Ishida has been operating in India as Ishida India Pvt Ltd .

pic coutsey www.ishidaindia.com

Ishida Check weighers can be used by  cookies , biscuit , cakes and bread manufacturers  for their product, with  equipments  used for weighing ,packaging , detection and cartoning . Ishida check weighers can be used for  wet and dry products .

Features of  Ishida Check weighers  - Model  DACS

A broad range of DACS-WN models covers virtually every checkweighing application. Each model features Ishida's high-stability load cells and a durable direct-drive conveying system that ensure accurate weighing at high production speeds. Using Ishida's proven technology, the DACS-WN Series has been developed to satisfy the strictest production requirements, providing ease of operation, flexibility, hygiene, high-speed processing and optimal accuracy. Incorporating Ishida proprietary technology, the DACS-WN checkweighers use Anti-Floor Vibration Mechanism (AFV) and a special Digital Signal Processor (DSP) to give even noisy environments the highest accuracy possible. The DACS-WN can handle a large variety of pack types and sizes, ranging from 3g to 50kg and speeds to 300 weighments per minute. Easy-to-operate control unit with a large 256-by-64-dot display helps eliminate reading errors, while the interactive operation system makes presetting extremely simple. Data is clearly shown on the screen, and graphs and histograms are provided for easy understanding and enhanced production. An optional printer can be attached to the control unit. Preset parameter data and various performance data can be recorded and printed. Various types of rejecters are available.   Major competitiors to Ishida check weighers are Mettler Taledo , Safeline and Lock inspection  for more information  visit  www.ishidaindia.com

Bread Improvers

Improvers  are  critical  ingredients of  mass  bread manufacturing  process . Bread Improvers performs  multipurpose function during production process  which impact the  texture of the  final product . The two most important function of an improver  are to  co2 generation during fermentation and gas  retention  during no time production method .These improvers are basically amylase enzymes which helps in breaking starch into  sugar  thus providing  food for better yeast activity during fermentation


Following are the major bread improvers

Ammonium persulphate
Potassium bromate
Potassium Iodate
Calcium carbonate
Acid calcium phosphate
Calcium  phosphate
L-cystiene  hydochloride
Guar gum

 Please check the permissible limits for the bread improver's from pfa act .

Few of  the  major bread improver manufacturers are
Puratos
AB Mauri  Pvt Ltd
Helios Food Additives Pvt Ltd
Enzymes India Pvt Ltd 

Roles of  bakery ingredients

The Double Triple Oreo Sandwich Biscuit

 Kraft  Oreo  new  avatar  would have   multi layer of  sandwich  cream  with three shells and two layer of creams . Its exactly like multi layer  wafer  cream biscuits .

  article from sfgate

There are two things that can make an Oreo better: more filling and more cookie. The latest Oreo version has both, with regular and chocolate filling sandwiched between three chocolate wafers.

It's called the Triple Double Oreo, and it's finally hitting American grocery store shelves - and then our cabinets and then our tummies - this week.

News of the new, stacked-up Oreo broke online back in May, and fans have been drooling in anticipation ever since.

A single Double Triple Oreo cookie has 100 calories and 4.5 grams of fat.

Kraft said the idea for the newest Oreo came from an Argentinian cookie called Oreo x 3 ("por tres").

"The birthplace of OREO is America, but it's one global cookie," says John Ghingo, OREO's marketing director, in a press release . "We're excited when we can take a popular idea in one country and share it with other OREO fans around the world. It's ideas like this that have made OREO the world's favorite cookie."

source

sfgate.com

New Model For Bread Franchies In Philippines - Bakeshop On Wheel

From kiosks to retail shop  and  now  new modular bake shop on wheel,  bakery franchise  are adopting new methods to  woo customers

pic courtesy -www.mb.com.ph

A report

The bakeshop industry in the Philippines has just been tickled by an imaginative business concept when ANTZ The Bread Factory launched “BAKESHOP ON WHEELS” – an onsite baking of fresh bread that will revolutionize the baking industry. This business concept has been uniquely created by Filipino entrepreneurs, and proudly first in Asia.

Along with the launch of “Bakeshop on Wheels”, ANTZ The Bread Factory opens business opportunities for budding entrepreneurs and small to medium-scale investors to become FRANCHISEE.

As we know, ANTZ The Bread Factory has been popular for years now for its wide array of Antz certified original breads like the all- time favorite Braided Pizza and Mayon Pork Barbeque. Some of the top sellers are swirl muffins , ensaimadas , fiesta buns , flozz , and different varieties of loaf bread, which includes the lip-smacking pandesal loaf -- all baked fresh everyday on the Bakeshop on Wheels.


 The Manila Bulletin Newspaper Online

Britannia Shubkamanayien Gift Pack For Raksha Bandhan

All major biscuit manufacturers  are  making  gift packs  during festive  seasons  . People  have  started  giving cookies, snacks  and cakes  as gift packs  on  major  festivals  thus moving away from conventional sweets and chocolates  gift packs .

Britannia has  launched  a beautiful  gift pack in  triangular shape   with  Bourbon (4nos) biscuits pack and  Little hearts(1nos ) biscuit pack inside for Raksha Bandhan festival  . Colors and  message displayed  on gift  packs  attracts  consumers . Priced at Rs75.0/- for 335.0 g

Food Safety And Standards Act Comes Into Effect From 5th Aug 2011

 FSSAI Act 2006  passed by  Indian  parliament to streamline  food safety related issues  under single authority and  rules .Its notification  has been delayed for months  due one or the other reason has been  finally being put in effect  from 5th Aug 2011.

Food manufacturers , suppliers  , vendors  ,eateries , storage , distribution , imports and exports, food services and other related businesses  would be governed by new rules under FSSAI  Rules 2011 .


The Food Safety and Standards Regulations, 2011

The Food Safety and Standards Regulations, 2011 has been notified in the Gazette of India dated 1st Aug 2011. these Regulations shall come in force on or after 5th Aug 2011

    Food safety and Standards (Licensing and Registration of Food businesses) regulation, 2011
    Food Safety and standards (Packaging and Labelling) regulation, 2011
    Food safety and standards (Food product standards and Food Additives) regulation, 2011 (part I)
    Food safety and standards( Food product standards and food additives) regulation, 2011 (part II)
    Food safety and standards (Prohibition and Restriction on sales) regulation, 2011
    Food safety and standards (contaminants, toxins and residues) regulation, 2011
    Food Safety and Standards (Laboratory and sampling analysis) regulation, 2011

The Food Safety and standards Rules, 2011   

The Food Safety and Standards Rules, 2011 has been notified in the Gazette of India vide G.S.R.No:-362-(E) dated 5th May, 2011. These rules shall come in to force after three months from the date of publication in the official gazette. (i.e. 5th August, 2011).



Copies could be downloaded  from   fssai  website
 www.fssai.gov.in

FSSAI  brings  licensing and adulteration  laws

Energy Audits In Bakery

With  ever increasing cost of energy  bakeries  need  to  get their plant audited once in every 3-5 year period for modification and changes in their energy management and technology  to reduce energy cost . Energy  aud
its  can be done  by  experienced  auditors  or through  institution s .

Energy Audit Methodology:

Energy Audit Study is divided into following four steps

a. Historical Data Analysis:

The historical data analysis involves establishment of energyconsumption pattern to establish base line data on
energy consumption and its variation with change in production volumes.

b. Actual measurement and data analysis:

This step involves actual site measurement and field trials using various portable measurement instruments. It
also involves input tooutput analysis to establish actual operating equipment efficiency and finding out losses in
the system.

c. Identification and evaluation of Energy Conservation Opportunities:

This step involves evaluation of energy conservation opportunities identified during the energy audit. It gives potential of energy saving and investment required to implement the proposed modifications with payback period. All recommendations for reducing losses in the system are backed with its cost benefit analysis.


d. Monitoring and Control:

With increasing energy prices, many organizations have incorporated sub-metering systems in their
plants. It is required to identify and monitor parameters for energy consumption per unit of production
or services i.e. Specific Energy Consumption (SEC).SEC monitoring is an important tool for monitoring and
proving of energy conservation measures especially to see the effect of implementation of projects directed towards energy conservation.


Major Area's  for Energy Audits

Baking Oven
Lighting in Plant
Air Compressors
Air conditioning and Refrigeration unit
Packaging Unit
High  rating Motors
Electrical s system including Transformers
Mixers , Grinders , Blenders  and conveyors 


Energy Audits  has been made mandatory  by several countries . Incentives  for  better power factors  in electrical energy usage  are provided through lower bills .Few  easy  to implement plans  are suggested through these energy  audits  and the cost of  conducting such  audits  are insignificant in comparison to the savings generated   through the   suggestions and modification .

Britannia To Launch Honey Oats Vita Marie

Britannia is targeting urban women who are now more concerned about healthy lifestyle  with new product launch of Vita Marie Honey Oats  . Also was the decision of  Britannia to set up  manufacturing unit and R&D centre near Bangalore  in news

A report


Targeting the health-conscious consumers in urban areas, Britannia Industries has launched Vita Marie Honey Oats biscuits.

With this low-fat, cholesterol-free biscuit brand, the company enters the adult health and wellness food segment, which is worth Rs 5,000 crore and growing at 25 per cent per annum, according to Anuradha Narasimhan, category director (health and wellness), Britannia Industries Ltd.


She said it would be a healthier option for the health-conscious adults, especially women, as a tea time biscuit. The company expects a portion of the current consumers of its Marie brand to switch over to the product and would target the major cities as potential market.


source
Business standard

GoKrunchee A New Wafer Biscuits Brand

 Wafer biscuit  market in India is still in its  infancy  stage   . Bakery market is still dominated by  biscuit and bread categories . India  still do not have pan India wafer brand .  We have only one or two brands which are available in malls/supermarket . Dukes and Pick wick . Indian still have to buy  imported brands such as  Tiffany , Nutro ( Now Britannia ) and Munchees .

Gokrunchee is now available  in major stores/malls/supermarkets /  across major cities . Priced at   Rs30/- per 80gms .  Promoted by  Jayelbee food products of Gujarat .

Opportunity For Bulk Bakery Product Manufacturers In Delhi & NCR

Pl  Contact to below mentioned details  If you are  a bulk supplier of  bread/cake/cookies. One of our  client is putting up bakery  retail  chain in and around Delhi /NCR

subodh
bakerybazar
9971548709

Pick wick Wafer Rolls

Pickwick  is  one of the upcoming wafer brand in India. It has launched  pick wick  wafer rolls  as a unique product in wafer biscuit market .Wafer Rolls are packed in  metalized wrapper and placed into  pvc tray. Wafer s biscuits are still evolving in India. We don't find many national wafer biscuit competition comes from few local brands  of  Dukes , Krunchee  and imported brands such as Nutro , Tiffany and Munchy

Get Your Photo On Cake/Cookies/Brownies

pic courtesy thecakeexpress.com

How would you  react when  one find s a cake  or  cookies / brownies  covered with his/her picture Surprised wouldn't  you be  ! Now this trend has been picked up  by local bakeries  and one can get  his or her pic  displayed on cakes /brownies/cookies. Even  family pic can be generated on the Cake .

We could  find one  such bakery  in Delhi    The cake express  at Saket

Here are  contact details

NAME = Hemant
COMPANY NAME = The Cake Express
EMAIL = thecakeexpress@gmail.com
ADD = Saket
CONTACT  = 9971410641
CITY /COUNTRY = Delhi URL = www.thecakeexpress.comTYPE OF PRODUCT = Photo Cakes,Cake,cup cakes,photo cake delhi
DETAILS = Using our Cake on call service you can get photo cakes delivered in Delhi/NCR.
Our range includes cakes printed with your photo, logo or any image, Photo Cookies,
personalized cupcakes and traditional celebration cakes. We offer a Same-Day delivery
service for most of our cakes and cupcakes. Just place your order online or contact us for
more details.

Kinder JOY - A Product From Ferroro International

I have been amazed by the popularity of this  egg shaped  wafer chocolate s  with cream to dip . Innovative marketing , Packaging and Product Promos  has made  Kinder Joy  a house hold name in  India . It competes  with  Nestle and Cadbury   for chocolates market .

This  could  be another example of  Innovative packaging . Egg shaped  shell  chocolate placed near billing counters in super market  and malls are drawing more eyeballs then  other products lined up  inside  the store


Kinder Joy  has  a gift  hidden in the egg shell for every chocolate  which  has made this wafer biscuit  popular  for  children . Priced  at  Rs 30/-   for  20  g .

Chitranajan Dar On Sunfeast Marketing Strategies

ITC  has been trying  to establish itself into one of the major player in biscuit segment with brand Sunfeast , launching wide spectrum of  biscuit varieties . It has got products to match  all major segment s of biscuit market such as Marie , Nice , Glucose, Bourbon , Cream  and  Salty .Competition comes from  Britannia and Parle .

Chitranjan Dar on ITC marketing strategies 

Dar pointed out that ITC Foods was able to disrupt the leadership of Parle in the biscuits’ category, which was primarily lea by the Glucose segment. “Five years ago, ‘Glucose biscuits’, coming at affordable price points and targeted at the masses commanded almost 55 per cent share of the biscuits’ category,” he said, adding, “Today, cookies and cream biscuits are emerging as the largest segment within the category.”

This, he said, was possible when Sunfeast, an ITC brand, along with other players came up with cookies and cream biscuits in smaller packaging, priced at Rs 5. “A market that led for 95 years, crumbled in two years,” he said, referring to the leadership Parle commanded.

          source

exchange4media.com

Unibic Explores New Products In Cookies Segment

Unibic  in recent times has been aggressively putting up new products and enlarging its product range specially in health and wellness platform in its  Niche Cookies segment


Nikhil  Sen  Speaks To BusinessLine

Unibic Biscuits India, in which Unibic Australia has a majority stake, is not quite averse to another takeover deal after an earlier bid by Marico was aborted because of valuation issues.
Focus on niche segment

The takeover would have accelerated Unibic's growth trajectory, but for now the company does not want to be ‘distracted by the takeover experience'. Instead, it wants to focus on building the brand in a niche segment that is high on both the price and wellness factors.

“There is a vacant space here as there are no Indian players in this slot,” Mr Nikhil Sen, Unibic's Managing Director told Business Line. The company was launched in 2004 and has brands such as Chocolate Chip cookies (Bradman), Oatmeal Cookies (Anzac), Butter, Butter Cashew, Choconut and Jamz Cookies.

Unibic Australia holds about 65 per cent stake in the Indian company and the rest is held by Mr Sen and private equity investors. Marico's takeover attempt was to acquire an estimated 51 per cent stake in Unibic.

source
Business Line 

Complaint Against Albany Bread

 Complaint against  Albany  Bread  quality   from a consumer at Umakomaas Spar , South Africa .
 here are few pics illustrating poor quality of bread .

To whom it may concern,

My name is Basil Biljon.

I always purchase Albany bread and have always been more than satisfied with the product.

Unfortunately, I purchased 2 loaves at Umkomaas spar.

I have decided to bring the following to your attention. The bread has holes in them!

Please find attached photos of problems I have found.


Basil Warren Biljon
0792107955
bw.biljon@gmail.com

Donut Master - India 's Own Dunkin Donuts

When ever you think of  Donuts  the name  Dunkin Donuts  crosses ones mind . The American Donut giant has recently announced its plan to  enter  Indian bakery market  with JV partner Jubliant Food works . Dunkin Donuts  have presence in   North America   Europe , Asia , Latin america  and  approximately around  3000 outlets internationally.


Donuts  are new  to India's palate  even as we don't find  any major  Donut manufacturers in India . Now of course small & local bakeries  have started experimenting  with  different varieties  of  Donuts .


I was wondering whether  India would have an answer to Dunkin Donuts  and to  my surprise   I saw  Donut Master retail  cafe  at Kingsway Camp , Delhi . Promptly I bought  all kinds  of Donuts  (Chocolate , Straw berry , Orange  and few Nips ) from that shop  and product were really liked by  all  in my family . Donut Master  thus  can be  our  answer to   DunkinDonuts.

Donut Masters  have  presence in NCR  and Gurgaon  and are  looking for  further expansion .Donut Master is a brain child of  Mr Ajit Raghav  himself  a Food Technologist and Ex - Dunkin Donut  employee .


 for more visit
Donutmaster.in

Unibic Sugar Free Butter Cookies For Diabetic People

In continuation with  drive  to launch   health and wellness products   Unibic  has launched  Sugar Free Butter Cookies  in  light cardboard box  moving away from conventional  bopp wrappers  used for biscuits and cookies.Claims to have 0%  sugar substituted  by  Malitol and Sucralose and trans fat free .Cookies  are packed in tray and metalized wrapper.

 India have considerable  population Diabetic people .

Sugar free  Butter Cookies are available  at price tag of  Rs 25/- for  67 grams . with recommendation against kids .

Competitions comes from Britannia 's  Nutrichoice range  of biscuits with low fat and low sugar content .

Food Kiosk Concept Lapped Up By Indian Entrepreneurs

Kiosk  Concept  is  fast developing popular  form of  food service  across India . Days are gone for  canteens , cafeterias and street kiosks . Here comes  sleek , clean and hygienic  Kiosks  catering to  various Indian snacks and fast foods like   wada pav, sandwiches, juices , cakes , muffins , cookies   with hot and cold beverages . What makes Kiosk  concept popular is the  low overheads like space ,electricity and manpower to man these kiosk .Rapid  urbanisation and infra structure  projects have given ample opportunities  for such  food kiosks.  Malls , Metro/Bus stations , College campuses , Airports lounges  and Hospitals are popular places for food kiosks .



A  Report

After a trip down busy Mint Street in Chennai and sampling the vada pav at a small eatery there, 24-year-old Lingesh Waran, a self-confessed foodie, succumbed to the charm of this Mumbai street delicacy. This immediately set him and his friend Deepak Bhattad on its trail in Chennai and later, Mumbai. The journey culminated with the genesis of ‘Vadaa Paa' kiosks early this year in Chennai. While it's early days for Lingesh and Deepak, initial indications appear positive, with certain outlets having footfalls of 300 people a day.

Vadaa Paa is one of the latest entrants in the food kiosk space. The last few years have seen many players such as Burgerman, Nirula's Express (fast food and beverages) and Go Chatzz (North Indian street food), offering both Indian and international cuisine. Salad Chef, Big Mos' Rolls and Wraps, Yo China, Chai Garam, Chokola, Candy Treat, Sweet World, Mr Orange and HAS Juice Bar are the other names heating up the space. The market is not just brimming with Indian players but also has some international players such as the UAE-based Star Engineering Group, which plans to launch a chain of ‘Chickeez' kiosks retailing hot dogs and burgers across India.


source
TheHINDUbusinessline.com

Shakti Bhog Divss Comes Out With Atta Glucose Biscuits

   Owner of  popular  flour (  wheat )  brand   Shakti Bhog  had announced  launch of  DIVSS brand of biscuits last year . It make sense as biscuit production  would help in forward  integration  of  their  flour business thus  having  some cost advantage over competitors .

Having  declared their intention  to join  the biscuit market  it took some time  for Shakti  bhog  team to  launch these biscuits . Even  before launch of   biscuit   we had seen  aggressive  media advertisement  from Shakti  bhog. Along with  advertising we could  also   see HR  drive  to hire  sales team all across India.
Divss  biscuits  are produced  at their  Haridwar  manufacturing unit .


We now  can see the products  on retail shops in Delhi .  Product. which  I could get  was tikki packs  of  DIVSS Glu Coco  and  Shakti  - AG   priced Rs 2/-  for  40 g .

DIVSS   biscuits   are trying  to  place it self  on the healthy  biscuits segment where one gets biscuits  of  ATTA  ( whole grain )   instead of MAIDA  hence  they  are using   AG  (  Atta  Glucose biscuits )  as tagline    for  their glucose biscuits .


It  would  be interesting to see consumers  response to these atta biscuits  . Parle s   PARLE G  and  Britannias  TIGER  are main competitors in  mass glucose  segment .

Bread Packaging Design

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Bread Packaging Ideas: Innovative, Sustainable & Customer-Attracting Solutions for Modern Bakeries

In today’s competitive bakery industry, bread packaging is no longer just about protection—it is a powerful branding, marketing, and storytelling tool. With rising consumer awareness around hygiene, sustainability, and premium experiences, innovative bread packaging ideas can significantly influence purchase decisions. Whether you run a neighborhood bakery or an online bread brand, the right packaging can help you stand out on shelves and screens alike.

This article explores modern bread packaging ideas, materials, design trends, and practical tips to help bakeries increase visibility, trust, and sales.

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Why Bread Packaging Matters More Than Ever

Bread is a daily-consumption product, but customers don’t buy blindly anymore. Packaging communicates:

• Freshness & quality

• Ingredients & health benefits

• Brand personality

• Hygiene & safety

• Sustainability values

Good packaging protects bread from moisture, contamination, crushing, and spoilage while also acting as a silent salesman at retail outlets and online marketplaces.

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1. Transparent Packaging: Let the Bread Sell Itself

One of the most effective bread packaging ideas is clear or semi-transparent packaging. Customers like to see the crust, grains, seeds, and texture before buying.

Benefits:

• Builds instant trust

• Highlights artisanal quality

• Reduces perceived risk for new customers

Best for:

• Multigrain bread

• Seeded loaves

• Sourdough and artisan bread

Material options:

• Clear polypropylene (PP) bags

• Compostable cellulose films

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2. Kraft Paper Packaging for Rustic & Artisanal Appeal

Kraft paper bread packaging has gained massive popularity due to its eco-friendly and handmade look. It works especially well for bakeries positioning themselves as organic, traditional, or farm-fresh.

Why it works:

• Natural, earthy appearance

• Recyclable and biodegradable

• Appeals to eco-conscious consumers

Pro tip: Combine kraft paper with a transparent window to show the product while keeping the rustic vibe intact.

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3. Minimalist Label-Focused Bread Packaging

Sometimes, less is more. Clean bread packaging with simple typography, muted colors, and focused messaging gives a premium and modern feel.

Key elements:

• Strong brand name placement

• Clear ingredient highlights

• Nutritional claims like “High Fiber”, “No Preservatives”

This approach is ideal for health breads, protein breads, and diet-specific variants like gluten-free or spelt bread.

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4. Color-Coded Packaging for Easy Product Identification

If your bakery sells multiple bread variants, color-coded packaging is a smart and scalable idea.

Example:

• Brown label: Multigrain bread

• Green label: Whole wheat bread

• Purple label: Berry or fruit bread

• Yellow label: Spelt or ancient grain bread

This helps:

• Retailers stock faster

• Customers identify products instantly

• Build strong brand recall

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5. Sustainable & Eco-Friendly Bread Packaging Ideas

Sustainability is no longer optional. Customers actively look for eco-friendly bread packaging and reward brands that take responsibility.

Popular sustainable options:

• Compostable bread bags

• Recyclable mono-material plastics

• Paper-based packaging with soy ink printing

Highlight sustainability claims clearly on the pack to build trust and loyalty.

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6. Resealable Bread Packaging for Convenience

One major pain point for consumers is keeping bread fresh after opening. Resealable packaging solves this problem effectively.

Options include:

• Zip-lock bread bags

• Clip-based closures

• Adhesive reseal strips

This adds perceived value and improves customer satisfaction, especially for sliced bread.

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7. Premium Bread Packaging for Gifting & Special Editions

Bread is increasingly being positioned as a gourmet or lifestyle product, especially in urban markets.

Premium packaging ideas:

• Box packaging with inner butter paper wrap

• Matte laminated bags with gold foil labels

• Window cartons for festive breads

Perfect for:

• Christmas breads

• Artisan sourdough loaves

• Corporate gifting packs

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8. Smart Information Placement on Bread Packaging

Your bread packaging should educate as well as attract.

Must-have information:

• Ingredient list

• Nutritional values

• Shelf life & storage instructions

• Allergen declaration

• Certifications (ISO, FSSAI, organic)

Use icons instead of long text wherever possible to keep the design clean and readable.

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9. Regional & Story-Based Bread Packaging

Storytelling adds emotion to packaging. Sharing your bakery’s journey, sourcing practices, or traditional recipes builds a human connection.

Ideas include:

• “Baked fresh every morning”

• “Made with locally sourced grains”

• “Inspired by European baking traditions”

This works especially well for artisan and premium bread brands.

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10. Bread Packaging for Online & E-Commerce Sales

If you sell bread online, packaging must handle transport stress while maintaining freshness.

Tips:

• Use thicker material or secondary outer packaging

• Add moisture-resistant liners

• Include branding inserts or thank-you cards

Well-designed packaging improves unboxing experience and encourages repeat orders.

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Future Trends in Bread Packaging

The future of bread packaging is moving toward:

• Smart packaging (QR codes, traceability)

• Plastic-free solutions

• Personalized short-run designs

• Functional packaging that extends shelf life

Brands that adapt early will gain a strong competitive edge.

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Final Thoughts

Choosing the right bread packaging idea is a balance between functionality, branding, sustainability, and cost. Whether you prefer rustic kraft paper, transparent bags, minimalist labels, or premium boxes, your packaging should align with your brand story and customer expectations.

In a crowded bakery market, great bread deserves great packaging. When done right, packaging doesn’t just protect your product—it elevates it, markets it, and sells it.

source
packaging design

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