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Shrink wrap packaging for bakery products

shrink wrap , shrink wrapping , shrink wrap packaging , shrink wrap machines
Shrink wrap is a popular method of packaging among bakery manufacturers as more of private label customers prefer this kind of packaging . It based of the principle where poly film is heated and allowed to cool thus the film acquires the shape of the pack through shrinkage
shrink packaging , shrink pack , shrink pack baked goods

Shrink wrap are commonly used for over wrapping Cartons and Display boxes ,normally of small sizes .Display boxes are the most used in the bakery industry for shrink wrap application . Consumers gets clear view of product in this kind of packaging .


Shrink wrapping machine consists of . Heat tunnels or ovens, Heat guns, L-Sealers, and Shrink Chambers are used for large items. There are also Manual shrink wrap machines that characterize for being portable, light weight, built to last, and a cost-efficient option for low to moderate production lines.

Other items such as cartons , beverages bottles , cans and small pallets are shrink wrapped .


Major advantage with shrink wrapping
  • It helps unitizing i.e. keeping products in a compact form .
  • Keeps box and product clean
  • Consumers can views products
  • Convince to consumers in handling
  • Helping in palletization
  • Extra protection
Common shrink wrap films are Polyolefin other material is PVC. Key properties of shrink wrappers are thickness,shrink, sealability, optics, toughness and slip . Shrink films can be produced in way where it can shrink only in one direction unidirectional and both ways bidirectional.

Fine lady bakeries to set up new plant in Manchester U.K


Fine lady bakeries ltd one of the UK Leading bakery house declared its intention to set up a modern bakery plant at east of Manchester U.K with investment worth 20.0mnGBP


This location provides company a better logistic hub for the movements of finished goods and raw material .Fine lady bakeries are part of Haygate group.Its production capacity is around two million loaves per week . It claims to have the most modern bakeries production facility at Banbury, Oxford shire. Haygate group are UK largest flour miller and has forward integration with its own Fine lady bakeries.


Established in year 1950 in Banbury it has 350 employees provides employment to local people in around that are



It other products range are



  • Premium and Standard Breads
  • Batch Breads
  • Organic Breads
  • Sandwich Loaves
  • Bloomers
  • Fruit Loaves
  • Sub Rolls
  • Torpedo Rolls
  • Oval Rolls
  • Round Rolls, Cobs and Burger Buns
  • Fruited Teacakes and Bun
HQ

South am Road
Banbury
Oxon. OX16 7RR
Tel: 01295 227600
Fax: 01295 271430
http://http://www.heygates.co.uk/heygatesuk-finel.html

Aliva to be positioned as Cracker

Aliva , pepsico aliva, frito lay aliva , aliva baked snacks , aliva baked biscuits Aliva is a new product from Frito lay- the snacking arm of PepsiCo. After a long period Frito lay has come up with baked product which can be promoted on healthy food platform as it is not fried but baked as biscuits with zero trans fat . Packed in vertical pouch similar to namkeens ,Bhujias ( snacks) sold in India .

After success of Kurkure Frito lay is now experimenting with new category of product which is called cracker to taken on competition from namkeens and salty crackers from major bakery manufacturers . Its had mega launch recently and products is visible on every major shops . Aliva name has been carefully crafted so as to prepare this kind of product in other countries . Frito lay has repeated the product formulation of Kurkure i.e. local flavors for Indian market such as Special Pindi Masala, Original Salted, Mint with Herbs and Tomato, and Roasted Spices. The value proposition is a combination of taste and nutrition. .Frito Lay has developed Aliva for Indian palate though they had wide variety of popular international brands such as SunChips, Doritos, Fritos which could have been launched or replicated .


Aliva has been priced fairly on the premium side a Rs 12/- per pack . Competition would come from Parle Monaco smart chips , Britannia's 50-50 , digestives , multigrain biscuit and ITC -Bingo .


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Popular brands of Printers and Coders used in bakery industry

Numerous brands are available for printing and coding purpose in bakery industry . These are either integrated with packaging machine or are stand alone and portable type. These are used to put labels , date , expiry date and manufacturers details on bakery product pack .Printers and coders uses consumables like ink cartridges , thermal ribbons , ink rolls and brass characters .




Few are most popular brands of printer and coder used in bakery packaging




  • Markem
  • Imaje ( Now Markem )
  • Videojet
  • Domino
  • Hitachi
  • Alpha Dot
  • Automark
  • Diagraph
  • CLC
  • Excel
  • Linx
  • Matthews
  • Marsh
  • Xymark
  • Lovesaw
  • Marconi
  • Marsh
  • Bell- Mark

What are different type of coders and printers in bakery packaging



What we see as labels on bakery product packaging are impressions generated

through printers or coders installed on the packing machine or stand alone machines which prints messages such as

Date /manufacturing batch code /Best before /expiry date/manufacturer address etc .




These printers and coders are integral part of packaging of bakery products and codes can be generated through electronic screen or mechanical brass characters. Various feature are unique to individual types of printers and coders such as number of line for message , Font size , colors ,

Types of printers and coders


  • Manual stamps are used in small bakeries where you have rubber characters arranged as per the message and is rubbed with ink pad and then stamped on the area of message .

  • Dry ink rolls contact type printers - Coders are mounted on packing machines and dry ink rolls comes into contact of brass characters and printing is done when wrappers come into contact of these characters .Ink rolls are heated so as to get ink in fluid conditions from ink rolls .Various colored ink rolls are available such as red , white , black , blue for colored impression . Major disadvantage is that if we want to change the codes or letter then earlier codes have to be removed from holders . Radial type and Axial type characters are used as per design of type holders ..Life of ink rolls is counted as no of impressions . Number of messages are limited in such kind of coders .This could only print wrappers used for packets and cannot be used for carton boxes


  • Ink jet printers – Ink jet printer is another form of printing where ink is injected through nozzle in controlled manner on the wrapper or laminates to generate s message . These could be packing machine mounted or can be stand alone portable kind of inkjet printing machine .Advantages of such printers that we can change the fonts ,colors , language as these are monitored through software . Disadvantage is that it is costlier than contact type coders as it has consumables ink cartridges or ink bottles ,some what clumsy in operations , solvents has to be applied to clean the nozzles .

  • Thermal transfer printer - Thermal ribbons are used to print message on the wrapper or laminates for the message . Thin ribbon is passed in between ribbon and the labels ,coating of the ribbon sticks onto the label .These printers give high quality prints with quick change over time for different messages , clean operations .Ribbons wastage are very low . Used for precise and quality printing .

  • Laser printer – These are used for high volume and high printing requirement laser beams are generated to produce an image on a drum , the light of laser beam alters the electric charge on the drum this drum then dips into reservoir of toner the charged part s of the drum then picks up the toner this toner is then transferred to the wrapper through heat and pressure .

Market share data for Indian biscuit industry



market share  data for biscuit industry, biscuit market share data

Here are few market share data for biscuit industry from report s available at IBMA ( Indian Biscuit Manufacturers Association) Fig 2007-2008

  • Market Share - Sector wise
ORGANISED SECTORUN ORGANISED SECTOR
60%40%
  • Market share penetration- Population wise
URBANRURAL
85%-75%65%-55%

  • Market share - Region wise
NORTH ZONE25%
WEST ZONE23%
EAST ZONE28%
SOUTH ZONE24%

  • Market share- Brands wise (volume )
PARLE40%
BRITANNIA38%
PRIYA GOLD15%
ITC11%
REST6%

  • Market Share – product wise
Marie and Glucose50%
sweet, crackers , cream ,milk50%

  • Annual growth rate
200415%
200514%
200614%
200713%
200815%
2009 (jun)17%

  • Total Production ( In lakh metric ton)
2003-200411.00
2004-200512.54
2005-200614.29
2006-200716.14
2007-200817.14



Kraft s new biscuit,cookies & snacks vending machine


Kraft food Inc has planned to have its own vending machine to sell its biscuit an snack varieties eg Oreos and Planter peanuts .These vending s machine are popular in corporate work places , Universities , Airports , Railway stations , Hospitals etc.Earlier Kraft foods Inc used to sell their products to vending machine operators .

The" Diji" model vending machine would act as mini store for Kraft foods storing crackers , cookies , biscuits and snacks .This snack vending machine is designed specifically for Kraft foods by Samsung Electronics . It would have a 46 "electronic touch screen display for all information and one can see the nutritional values and calories on it .

The computerized devices are linked so that vendors can see when and where goods were bought. That way, they can learn more about customers' habits—do people buy fewer Cakesters after looking up their calorie count?—and test ad messages to find out which trigger more purchases, just as they can on the Internet.

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FSSAI code for regulating advertisement and labels related to Food Products

Food safety and standards authority of India ( FSSAI) are working on rules to regulate advertisement by food companies which are misleading or false with respect to claims made by companies . India does have voluntary safe guards against such ads . The Advertising Standards Council of India makes necessary request to withdraw such ads . Consumers does not have any legal platform to punish such food manufacturers .
FSSAI has been constituted by govt of India through Food safety and standards act , 2006 to formulate policy , rules and guidelines for food safety and set standards for food additives and their use.
The FSSAI has prescribed penalty of Rs 10.0 lakh under the act for such manufacturers who gives misleading ads . It also recommends guideline s such where food manufacturers

Does not put advertising and communication of the food and beverages products should not be misleading or deceptive.

The advertisements should not encourage excessive consumption or inappropriately large portions of any particular food and not exploit consumers’ lack of experience or knowledge.

The code also points out that the advertisements should not undermine the role of parental care and guidance when children make food choices.

It discourages the portrayal of products as substitutes for meals, and endorsements by government agencies, professional bodies, independent agencies or individuals in a particular profession without their consent .

How to select Industrial Bakery Ovens ?



Are you planning to open an bakery unit . Major equipment or you can say heart of any bakery operation is the Oven from where we produce our baked products let it be cake , biscuits , cookies , wafers , buns , puffs , pizza ,pastries ------ so many other form s of bakery products . Baking is done in these ovens . You have to be careful while selecting ovens .

Criteria for selecting Oven


  • Space - Check the dimensions available for the oven which can be installed in your unit . You can check the length and width of the Oven and ask manufacturer to as per our factory layout .Space required for tunnels ovens and travelling ovens are larger than smaller ovens like rack or deck ovens or Rotory oven .
  • Fuel - Burners are now available for different type of fuels -eg gas , diesel oil , electrical .These burners are installed in the Bakery ovens .Check the availability and cost of the fuel before finalising the type of Oven you require
  • Product - Once your have finalised your product you can approach different types of oven manufacturers for your production of cake , biscuit , pizza , biscuit ,cookies and other related products . Versatile oven can be made as per the buyer .
  • Capacities - Plan your capacities for term of say 3- 5 years where you increase your production and need not run for additional ovens . Capacities helps Bakery oven manufacturers to design ovens as per the requirement
  • Method of baking - Various methods of baking are popular in bakery industry eg Direct heating , Indirect heating or Hybrid Oven for combination of direct as well as indirect heating .
  • Automation - Level of automation can be done as per buyers requirement .Automation in respect of burners , safety and temperatures controls can be done by the oven manufacturers.


Different Kind of Industrial Ovens


  • Rack or Deck Ovens
  • Rotary Ovens
  • Contray Ovens
  • Swing Tray Ovens
  • Travelling Oven
  • Tunnel Ovens
  • Direct Heating Ovens
  • Indirect heating Ovens
  • Hybrid Oven
  • Wafer biscuit oven
  • Flat Steel band Oven

FSA (UK) drives salt reduction campaign

FSA -food safety agency of UK has started educating people for low salt food products . Main thrust of this campaign is to raise awareness among masses to consume less salt and to convince manufacturers to develop low salt products thus helping people to have a healthy life . High Salt intake has been related to many a heart disease.

They have also asked consumers to try out private labels or non branded items which may be lower in salt content . As per surveys its has been proved that 85% consumers sticks to the brand s they buy regularly .

Consumers are asked to check the labels on packaging and buy only those products which contains less salt .

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Parle revamps its popular Krack Jack Brand


Parle products Indias leading biscuit manufacturer has revamped its Popular salt n sweet biscuit
Krack Jack with a new packaging and logo . Krack Jack is the leader in salt n sweet biscuit category with 45% market share with Britannia 50 -50 coming next to it .

Krack Jack along with Parle G makes the maximum contribution to Parle sales .Krack Jack campaign is worked out by Thoughtshop, Message which is underlined is duality of life with personal anecdotes .The characters Krack and Jack would be personified by actors Swapnil and Gaurav on Tv ad s.

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Waste water treatment in bakeries

Bakery plants generates huge amount of waste water which are treated and then discharged into municipal drains or central treatment plants .As bakeries does not have heavy metal as its inputs hence waste water contains only bio degradable waste .Waste water is generated in bakeries by cleaning of factory floor , machinery and equipments , hoppers ,utensils and tray wash .This waste water contains flour dust , sugar , vegetable oil , milk ,chemicals which makes this water highly acidic in nature . This Effluent water cannot be discharged in open drains as per the standards stipulated by local /federal govt . Different countries have different values for treated water .Following characteristics are monitored such aspH , COD , BOD , TSS , TDS , Fat &Oil , Heavy Metals.


Normally treated water values required would be in between these values
  • pH - 6-10


  • TSS = 1500 mg or less
  • TDS = 2000mg or less
  • BOD = 1000mg or less

  • COD = 3000mg or less
  • Oil&Grease = 100 mg or less
  • Heavy metals = 1mg or less



To treat waste water in bakeries different types of effluent treatments methods are used .Following are most used methods for waste water treatment in bakeries .





  • Aerobic - Air is mixed with the waste water through blower for aeration depending upon the volume.


  • Anaerobic - Air is avoided and the water is maintained in closed tank and anaerobic ( bio culture ) reaction takes place . Methane gas is generated in such reaction which can be used for heating application .


  • Combination aerobic and anaerobic method: Both aerobic and anaerobic tanks are used for waste water treatment . Waste water is first passed on to anaerobic tanks here major BOD reduction is done balance reduction is done in aerobic tanks .



Waste water treatment process



Waste Water are collected in collection pits .Waste water is then transferred to oil and grease traps here oil and grease are removed and then this water is transferred to equalisation tanks ,pH correction is done here at equalisation with addition of soda flakes from here water is transferred to aeration tanks where water is subjected to pressurised through root blowers after aeration water moves to clarifiers . In Clarifiers sludge is separated from waste water and transferred to final tank with filters in between which clears water from any flocculation or impurities . This treated water is either disposed of into open drains or are loaded to tankers which then decant this water into central effluent plants of the city . Sludge are spread on drying beds and are disposed off when it becomes dry .



This treated waste water can be recycled and used in agriculture , gardening , road construction , cooling tower , wash rooms .

What are Dough Conditioners/Improvers ? - Bakery Glossary

All Bakery products uses on e or the other type of dough conditioners .These dough conditioners helps in enhancing dough characteristic like elasticity and texture . Commercial dough conditioners are sold in market and are available in powder or paste form .The popular name I have checked is" Bio - bake "&'' Puratos''as popular dough conditioner . These dough conditioner have guarded chemical composition . Its balanced mix of fats , sugar , enzymes ,ascorbic acid ,emulsifying agent . It should help in process like mixing , baking and fermentation.

A good Dough conditioner should help in increasing yeast activity( provide nutrients) and should help strengthening gluten .

Few popular dough conditioners which are used in bakery industry are
Calcium stearoyl lactylate
Sodium stearoyl lactylate
Sodium stearoyl fumarate
Potassium bromate
These are further classified as
Reducing agent , Oxidising agent , Enzymes, Emulsifiers

These dough conditioners are used in small quantities . Trials should be taken before finalising brands of commercial dough conditioners .

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