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Showing posts with label bakery packaging. Show all posts
Showing posts with label bakery packaging. Show all posts

New PET Transport Trays From Linpac For Bakery Products


Market returns  due  to damages during transit has been a major worry  for many  bakery manufacturers .Many methods like putting products into PVC trays or inserting separators , dispensers  etc  has been adopted by manufacturers . Linpac  has designed a new  PET transport to tackle this problem .



pic courtesy -Linpac

A report



 Major  Benefits  from Linpac New transport trays

* Empty trays stack together very closely, thereby reducing delivery costs
* When the trays are filled and turned through 180-degrees the rib design ensures products do not touch each other from one layer to another
* Products can be packed 40 or 60 to a box, rather than the current 20
* The increased payload in relation to volume saves on transport costs and reduces fuel consumption
* The trays are lightweight and can be recycled – offering further environmental benefits
* The robust design reduces the risk of damage during transit
* The new packaging is available in a range of colours – including black and opaque, so retailers can clearly differentiate between product ranges for consumers
* The stylish trays can be used as point-of-sale display units, as well as transport trays.

source
www.linpac.com

Polypropylene - A Major Packaging Raw Material For Bakery Products

The schematic layout shows various PP ( polypropylene)products available for packaging used in bakery industry .

Packaging can have social message too !

Packaging can not always  have sales and marketing messages but can also lead social campaign through messages and ad on their pack . One such example has  been  Kraft campaign to save Asian Tiger


Article

Written by Jim Chrzan

We are hearing a lot in the package design community about giving your brand an identity the consumer can relate to by supporting some social cause they can feel good about. Corporate branding and social responsibility walking hand in hand is especially strong with younger consumers, but many older shoppers are looking at the company behind the product to justify spending their post-recession paychecks as well.

Tropicana’s “Rescue The Rainforest” campaign, launched last year is just one example.

The challenge for designers is how to use the package to both sell the product, and convey the social responsibility message. From Media Post.com, “Kraft Foods' Barnum's Animals Crackers are benefiting endangered Asian tigers -- as well as the brand's sales and image -- via a limited-edition, Lilly Pulitzer-designed package and a $100,000 contribution toward protecting the animals.”

The article continues, “The Lilly box design features animals drawn in her fanciful style and a pastel color palette -- a major departure from the nearly 100-year-old brand's realistic animal images and primary colors. The design incorporates a call-out for the brand's donation to WWF and WWF's panda logo.

One million packages of the special Barnum's boxes hit retail shelves nationwide in late March.”

Kudos to Kraft for daring to mess with a very iconic package and a 100-year-old brand, and joining forces with fashion world celebrity Lilly Pulitzer, who not only designed the package, but is selling them at her exclusive retail outlets—a very non-traditional channel for cracker sales!

Most of the marketing behind Kraft’s support for endangered Asian Tigers has been done via social networks, not traditional advertising channels, another trend we continue to see grow and will follow.

So now consumers can happily bite the head off their Animal Cracker tiger knowing that their support of the product goes to saving real tigers!



Hope other major food producers  follow Kraft in terms of  marketing with social cause .


Source
http://www.packworld.com/

Bakery Boxes - Packaging Ideas for bakery products

 You might have come across wonderfull gift wraps  and boxes containing cakes ,cookies , wafers and biscuits .  Home based bakeries ,Smaller bakeries , bakery cafe chains and artisan bakery manufacturers all caters their customer with these customised bakery boxes .Numerous design and color combinations  are available

Few popular design of bakery boxes


bakery boxes


Biscuit Packaging Ideas

Different  type s of packaging for biscuit
biscuit packaging ideas , biscuit pack , packaging ideas for biscuits

How to reduce packaging cost in bakeries

Basic Ideas for packaging cost reduction watch this video


Major packaging material manufacturers /suppliers in India – Bakeries

Packaging material  are critical  component of bakery products . Packaging consists of primary packaging  meant for product  and secondary packaging   for  transit .Packaging material s includes kraft  paper conversion into  Cartons .

Major packaging material used  are Wrappers/Laminates( BOPP) , CBBS ( Cartons made up of Kraft paper converted by converters ) ,HDPE ,LDPE ,Tapes ,Kraft Paper , Converters ,Stickers , Polythene etc .

Below are  the major  supplier of packaging item to various bakeries in India .

 

LOCATION NAME OF THE COMPANY
DELHI
DAMAN
SATARA
AURANGABAD
MUMBAI
PANCHKULA
DELHI
DELHI
HOSUR
NEW DELHI
KASHIPUR
VAPI
NOIDA
PATNA
MUMBAI
HYDERABAD
HYDERABAD
VISHAKHAPATNAM
BANGALORE
CHENNAI
MYSORE
HYDERABAD
MUMBAI
CHENNAI
KOLKATA
SBI,TOWNHALL
SECUNDRABAD
(VIA) SAMALKOT
VAPI
NAGPUR
 
HYDERABAD
HYDERABAD
BANGALORE
MUMBAI
GUWAHATI
DELHI
DELHI
DELHI
MUMBAI
DIST. THANE
DELHI
MUMBAI
KOLKATA
CHENNAI
MUMBAI
GWALIOR
GWALIOR
MUMBAI
SILVASSA
MUMBAI
KASHIPUR
MUMBAI
MUMBAI
MUMBAI
THANE (W)
BANGALORE
CHENNAI
MUMBAI
CHENNAI
HYDERABAD
CHENNAI
DELHI
MUMBAI
BANGALORE
CHENNAI
AHMEDABAD
THANE (W)
 
BANGALORE
NEW DELHI
MUMBAI
NEW DELHI
SIVAKASI
CHENNAI
NOIDA
DELHI
ABHIJEET PRINTERS
ABHISHEK PACKAGING INDUST
AJINKYATARA S.S.K. LTD.
AKAR LAMINATORS LTD
AMOL PAPER MILLS PVT.LTD
SAINSONS PAPER INDUSTRIES
ARORA PAPER CONVERTER (RE
BABA PRINT ARTS
LAKSHMI PACKAGING (P) LTD
BAJAJ PRINTERS & PACKERS
BANWARI PAPER MILLS LTD
BEST PAPER MILLS PVT. LTD
BHARAT PACKAGING
BIHAR PACKAGING INDUSTRIE
ORIENT PRESS LTD.
SHANTHI PACKAGING
SURYAVANSHI PACKAGING
COASTAL CARTONS (P) LTD
INDIA PACKAGING PRODUCTS
CRAFT CARTONS
SHUKRA PACKAGING PVT. LTD
CENTRAL INDIA PACKAGING
COSMO FILMS LTD
I T C LIMITED
JAYANTA MALLICK
K.R.PULP & PAPERS LTD
R A KRAFT PAPER PVT. LTD
SEVEN HILLS PAPERS (P) LT
BEST PAPER MILLS PVT. LTD
NICE PAPERS LTD
K R PULP & PAPERS LTD.,
L N PACKAGING PRIVATE LIM
VENKATESHWARA FLEXO-PACK
TRUST PACK
LAXMI PACKING CORP.
MANJUSHREE POLYPACKS PVT
ASHOKA PACKAGING INDUSTRI
ASHOKA PACKAGING INDUSTRI
HINDUSTAN POLY PLAST
M.A. PACKAGING
MEGH PACK INDUSTRIES
MEGHDOOT CORRUGATORS & PA
MEGHNA LAMINATES.
HINDUSTAN ADHESIVES LTD.
M L PACKAGE
MODERN PACKAGING COMPANY
M P CONVERTERS PVT LTD
M P ENGINEERING INDUSTRIE
MULTI FLEX LAMI-PRINT
MULTI-FLEX LAMI-PRINT LTD
MULTI FLEX LAMLI PRINT LT
NAINI PAPERS LTD.,
ORIENT PRESS LTD.(FLEXI
ORIENT PRESS LIMITED
THE PAPER PRINT & PRODUCT
PAPER PRODUCTS LTD.
PAPER WORLD
PAPERPACK PACKAGING INDUS
THE PAPER PRINT & PRODUCT
PACKAGING INDIA PRIVATE L
SPP POLYPACK PRIVATE LTD.
POLY TAPES
POLYKAP INDUSTRIES
POLYPAK PRODUCTS
POSITIVE PACKAGING INDUST
PACKAGING & PRINTING CORP
PRINT PACK INDUSTRIES LTD
THE PAPER PRODUCTS LTD.
PRINT HOUSE
R.M. PAPERS PRIVATE LIMI
SIDDHOMAL PAPER CONVERSIO
SIDDHIVINAYAK PRINTERS
SIDDHO MAL PAPER CONVE
SRIPATHI PAPER AND BOARDS
S S PACKAGING INDUSTRIES
FLEX PACKAGING
HINDUSTAN ADHESIVE TAPES
   
   

BOPP Self Adhesive Tapes from PARAG PACKAGING

PARAG PACKAGING
A-10, Ghantakarna Mahavir Commercial Market,
Near New Cloth Market
Sarangpur, Ahmedabad - 380002

Web Site : http://www.paragpackaging.com/
E-mail I.D : parag_tapes@ymail.com
Mob: 09824360506
Offi : 079-22180566

Following are the rate for Bopp Tape,

PRICE LIST

(A) BOPP SELF ADHESIVE TAPES BROWN / TRANSPERENT

72mm x 65mtr. 48 Roll Per Carton.1350/-
48mm x 65mtr. 72 Roll Per Carton.1350/-
24mm x 65mtr.144 Roll Per Carton.1350/-

(B) BOPP SELF ADHESIVE TAPES BROWN / TRANSPERENT / MILKY WHITE
Single Color Printed (Any color)

72mm x 65mtr.48 Roll Per Carton.1550/-
48mm x 65mtr.72 Roll Per Carton.1550/-
24mm x 65mtr.144 Roll Per Carton.1550/-

Note:
1.Quantity:Printing Order Minimum 5 Cartoon
2. First Time Cylinder Charges Extra

We also have a business in the following,
Ø AIR BUBBLE ROLLS/ SHEETS,
Ø EX.POLYETHYLENE FOAM,
Ø MASKING TAPE,
Ø DOUBLE SIDE TISSUE TAPE & OTHER INDUSTRIAL TAPES

Popular brands of Printers and Coders used in bakery industry

Numerous brands are available for printing and coding purpose in bakery industry . These are either integrated with packaging machine or are stand alone and portable type. These are used to put labels , date , expiry date and manufacturers details on bakery product pack .Printers and coders uses consumables like ink cartridges , thermal ribbons , ink rolls and brass characters .




Few are most popular brands of printer and coder used in bakery packaging




  • Markem
  • Imaje ( Now Markem )
  • Videojet
  • Domino
  • Hitachi
  • Alpha Dot
  • Automark
  • Diagraph
  • CLC
  • Excel
  • Linx
  • Matthews
  • Marsh
  • Xymark
  • Lovesaw
  • Marconi
  • Marsh
  • Bell- Mark

What are different type of coders and printers in bakery packaging



What we see as labels on bakery product packaging are impressions generated

through printers or coders installed on the packing machine or stand alone machines which prints messages such as

Date /manufacturing batch code /Best before /expiry date/manufacturer address etc .




These printers and coders are integral part of packaging of bakery products and codes can be generated through electronic screen or mechanical brass characters. Various feature are unique to individual types of printers and coders such as number of line for message , Font size , colors ,

Types of printers and coders


  • Manual stamps are used in small bakeries where you have rubber characters arranged as per the message and is rubbed with ink pad and then stamped on the area of message .

  • Dry ink rolls contact type printers - Coders are mounted on packing machines and dry ink rolls comes into contact of brass characters and printing is done when wrappers come into contact of these characters .Ink rolls are heated so as to get ink in fluid conditions from ink rolls .Various colored ink rolls are available such as red , white , black , blue for colored impression . Major disadvantage is that if we want to change the codes or letter then earlier codes have to be removed from holders . Radial type and Axial type characters are used as per design of type holders ..Life of ink rolls is counted as no of impressions . Number of messages are limited in such kind of coders .This could only print wrappers used for packets and cannot be used for carton boxes


  • Ink jet printers – Ink jet printer is another form of printing where ink is injected through nozzle in controlled manner on the wrapper or laminates to generate s message . These could be packing machine mounted or can be stand alone portable kind of inkjet printing machine .Advantages of such printers that we can change the fonts ,colors , language as these are monitored through software . Disadvantage is that it is costlier than contact type coders as it has consumables ink cartridges or ink bottles ,some what clumsy in operations , solvents has to be applied to clean the nozzles .

  • Thermal transfer printer - Thermal ribbons are used to print message on the wrapper or laminates for the message . Thin ribbon is passed in between ribbon and the labels ,coating of the ribbon sticks onto the label .These printers give high quality prints with quick change over time for different messages , clean operations .Ribbons wastage are very low . Used for precise and quality printing .

  • Laser printer – These are used for high volume and high printing requirement laser beams are generated to produce an image on a drum , the light of laser beam alters the electric charge on the drum this drum then dips into reservoir of toner the charged part s of the drum then picks up the toner this toner is then transferred to the wrapper through heat and pressure .

Biscuit packing materials

biscuit packing material , biscuit packaing , packaging material , bakery packaging
Biscuit packing involves various different packing material .Packaging main objective s are to give product a longer shelf life , mechanical cushion against damage , labelling as per food laws , nutritional and calories , allergen notification , advertisement and promotion .

Packing material are checked for GSM ( grams per sq mtr) , thickness ( micron) and bursting strength apart from physical features like printing , symbols , labels etc .

Following features are required for biscuit packing material


  • Water vapour permeability

  • Oxygen permeability

  • Aroma impermeability of product

  • Resistance to seepage of fat and oil

  • Protection towards uv lights

  • Heat sealability

  • Printablity

  • Mechanical cushion against shock and vibrations

  • Labels for consumer information

  • Convenient opening options like tear tape , incision cuts etc

Materials for biscuit packing are


  • BOPP Film ( Bi axial oriented polypropylene )
    Bopp monofilm
    Bopp clear film and Bopp printed
    Bopp combination like Bopp pearlised or BOPP/PER
    Bopp metallized or BOPP/MET

  • LDPE preformed pouches

  • Polypropylene preformed pouches

  • LDPE Laminates for pillow packs

  • Metallized Polyester for pillow pack

  • Thermoformed Pvc Trays

  • Thermoformed polysterene

  • CBBS

  • Tins

  • Stickers

  • Tear Tapes

  • Display boxes

  • Plain Boxes

  • Shrink wrap Film

  • Over wrap Film

  • Poly bags
    Wrappers or laminates have to be stored in dry and cool place as high temperatures and humidity can damage the wrapper. Major problems due to humidity and temperatures are curling and cracking .








Packaging ideas for bakery products

packaging ideas, packaging concepts ,bakery packaging

We would concentrate on types of packaging used to attract consumers or through creative packaging to enhances sales and product s uniqueness from competitors . These includes  biscuit packaging ideas and  cake packaging idea

Flexible packaging ( laminates ,wrappers )
These are the most common method of packaging material used to pack bakery products today . We can recollect that biscuits used to be packed in wax papers.Mainly biscuits and sliced cakes . We can find zig zag fisssures at the end of the packs which helps consumer to tear the pack .Earlier we use to get plain ends where we had to struggle to open the pack . Few manufacturers are providing tear tape at the top of packing which opens like a thread and helps consumer to open a pack to required packet length .Either we find slug packs or Family packs . Good Day , Marie gold , Krack Jack, Parle G


Plain cardboard Boxes
These are used by many manufactures to pack biscuit to differentiate it s product from competitors . These normal paper boxes which are slightly thicker .

Display Boxes
After primary packing done by flexible wrappers these packets are arranged in display boxes manually and then these boxes are shrink wrapped .Consumers can see the products through these transparent films .

Vertical Pouches or Sachet
These have also been experimented by many bakery manufacturers mainly biscuits ,snacky biscuits . Britannia s Little Heart and now Frito Lays Aliva

Tins or Metallic Boxes

These are still popular in masses as it was in earlier days . These can be found for cookies packing which very soft to handle . Hence majority of cookies are packed in Tins . Danish Cookies and Britannia s Pure Magic cookies

Pvc Trays .
Soft cookies or cakes are arranged in these trays to prevent from any damage at with ease to handle and store .Britannia Good day choco chips are packed in pvc trays

Poly bags

Breads are packed in these types of poly bags which are tied through twist n tie bands or stickers .Normal flow wrap packaging is done for Majority of white bread available in market .
Breads by Harvest Gold .

Shrink Wrapped and Over wrapped boxes and trays
Shrink wrapping is done on boxes to give a attractive look to consumers with additional safety to the products . Display boxes can also be shrink wrapped .


Paper Bags

Bread  are normally packed  in poly  bags but for  few artisan bakeries customer prefer more environmental friendly  paper bags . These paper bags could be  plain or can have printed material  on them .Paper normally are used for baguette and convenient in carrying such product .

Zip Pouches

These are  introduced  with  resealable  pouches meant for products  to be carried over to a  distance or to be kept for longer period . These pouches have zip integrated in the pouches so as to open and close it when ever required thus keeping the product crispy and prevents moisture to enter the bag .


Cake Boxes

Cake boxes  have been  used  for   packing Cakes , Pies  and Swiss rolls  etc  ,these are aPET  transparent  with hinged cover and base . Consumer can see the products  through transparent cover 



Tube Packaging

Cylindrical  Tubes of  different height s are used  for  packaging   bakery products  such as cookies , biscuits

















Food Packaging Solutions
Little Book of Big Packaging Ideas

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