". Bakery Industry: spiral mixers

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Showing posts with label spiral mixers. Show all posts
Showing posts with label spiral mixers. Show all posts

Dough Spiral Mixer - Bakery Equipment

Bread manufacturing  process starts with mixing of ingredients to form  dough which is then further processed to  produce breads .All bread plant and machinery equipment  manufacturers  provide spiral mixers with complete  bakery machinery

Mixing  of ingredients is done with  the help of  spiral mixers  for majority  of  medium to large bread bakeries . Spiral mixers  have  two numbers  of  spiral spindles or  blade made up of stainless steel  these spindles or blades  rotate in opposite direction hence providing  proper grip and  movement/direction  to mixing . Spindles  are  driven  by  motor and pulley arrangement .

Types of  Spiral  Mixers
spiral mixers , dough spiral mixers , dough spiral mixer , mixers
  • Stationery Bowl  Spiral Mixer
  • Removable  Bowl Spiral Mixer
  • Tilt  Over  Spiral  Mixer

Other parts of   Dough Spiral  Mixer

Scrapper -  Scrapper is provided  to scrap  the dough which might stick  to the dough bowl surface and is made up of food grade Teflon .

Dough Bowls  and Rubber disc ( Reversible Bowl Rotation ) - These bowls   can be transported to dough elevators  and can be brought back for mixing . Bowls are free to rotate while mixing  its done  by a solid rubber rotating disc which then mesh up with bowls wheel  through friction . This solid rubber disc which  located  at base is driven through motor and gear arrangement .Removable bowl design allows one mixer to run several production lines or to utilize bowls for long floor time dough.Reversible bowl rotation helps in proper blending of ingredients and development of  dough .

Folding Mechanism - Head Lift

Folding mechanism is controlled by hydraulic system  with help of hydraulic cylinders . After or in between mixing process operator  can lift the entire spindle arrangement  to remove the bowl. bellows are provided for flexibility of folding  movement

Clamping Mechanism

Similar  to  folding mechanism  clamping mechanism is controlled through hydraulic system with help of hydraulic cylinders  these then operates the Jaws  which then clamps Dough bowl  for mixing process and prevent bowls  from any  displacement during  mixing .

Power Pack

The hydraulic system which operates the  folding and clamping mechanism  consists of  hydraulic oil reservoirs , pump which circulates the oil int he hydraulic circuit  with several solenoids .

Specifications for Spiral Mixers

L X B xH
Mixing Time
Single/ 2 speed mixing
RPM of  Spiral  Arm
RPM of  Mixing Bowl 

More on  bread equipments
Swing  Tray  Ovens 
Rotary  Rack  Ovens

How to select mixer for your bakery unit

Mixers are one of the important bakery equipments for any kind of bakery products .be it cake , bread , biscuits , cookies or wafers .

After working out capacities and space for mixers one has to see the purpose of the mixers as well as addition of ingredients ( feeding ) to the mixers whether its from the top , sides or front loading . Feeding can be automated for most of the cases .

Bread manufacturers needs spiral mixers or kneaders for dough making
Biscuit manufacturers needs z arm or sigma mixers and cream mixer which are planetary for mixing purpose .We get dough for hard , short and fermented type
Cakes needs planetary mixers for its batter .
Wafer have batter mixers and cream mixers ( planetary mixer )

Hence different type of mixers are required for different mixing operations

  • Spiral mixers

  • Kneaders

  • Planetary

  • Z or sigma arm mixers

  • Batter mixers

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